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What are the requirements for the installation and commissioning of die-cutting machines?

Date:2025-10-15 09:48:01    Views:130

Mechanical commissioning: Firstly, conduct no-load commissioning of the equipment to check whether all components of the equipment operate flexibly and without any abnormal noise. Then, conduct low-speed operation debugging, gradually adjust various parameters of the equipment, such as die-cutting pressure and feeding speed, and observe the operation of the equipment to ensure that it can work normally at low speed. Finally, high-speed operation debugging is carried out. After the equipment reaches the rated speed, the stability, accuracy and production efficiency of the equipment are checked, such as whether the die-cutting precision is within the allowable range. Generally, the precision requirement is within ±0.1mm.

Electrical debugging: After connecting the power supply, check whether the electrical system of the equipment is working normally and whether the actions of each electrical component are accurate and reliable. Debug the motor, check whether the motor's rotation direction and speed are correct, and whether the motor's current and voltage are normal. Debug the electrical control system, check whether all control buttons, switches, indicator lights, etc. are working properly, and whether the logic of the control system is correct. For example, check whether the safety protection devices are effective and whether the equipment can be shut down in time when abnormal conditions occur.

Pneumatic debugging: Check whether the pressure of the air source system is stable and whether the pneumatic components are leaking. Debug pneumatic actuating elements such as cylinders and pneumatic chucks, and check whether their actions are flexible and accurate, and whether the stroke of the cylinder meets the requirements. Adjust the pressure and flow rate of the pneumatic system to meet the requirements of different working conditions of the equipment. For example, during the die-cutting process, adjust the clamping force of the pneumatic chuck according to the different die-cutting materials.

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