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What are the characteristics of its application in the die-cutting field?

Date:2026-01-14 15:39:03    Views:63

1. High-precision processing capability 
High positioning accuracy 
Using a servo motor drive system with a grating ruler feedback mechanism, the positioning error is typically ≤ 0.1mm, and can even reach 0.05mm. This can meet the size requirements for precision die-cutting parts such as electronic components and optical films (for example, the edge cutting of mobile phone screen protectors). 
Equipped with a visual recognition system (CCD camera), it can automatically identify the marking points on the material (such as the printed alignment lines), achieving dynamic correction and avoiding cutting errors caused by material displacement. 
Precision control of cutting tools 
Supports precise control of various types of cutting tools (round knives, flat knives, laser knife heads), for example: 
When using circular knives for die-cutting, the rotational speed and pressure of the knife roller are precisely adjusted by a servo motor to ensure the consistency of the cutting of complex shapes (such as irregular holes and serrated edges). 
Laser cutting enables non-contact processing, resulting in smooth edges without burrs. It is suitable for high-precision cutting of soft materials (such as silicone and foam). 
II. Efficient Automated Production 
Continuous operation and batch processing 
Supports continuous feeding of sheets or rolls, combined with an automatic winding and unwinding device, enabling 24-hour uninterrupted production. The production capacity is 5-10 times higher than that of traditional manual die-cutting (such as for the batch cutting of mobile phone battery pads). 
Multi-station synchronous operation design (such as cutting + waste disposal integration) reduces manual intervention and lowers production costs. 
Quick version change and parameter switching 
Through the digital control system, different cutting programs for various products can be switched in one click (such as storing multiple mold parameters). The changeover time is reduced from several hours in traditional mechanical die-cutting to 10-30 minutes, making it suitable for small-batch and multi-variety production. 
III. Wide Range of Material Compatibility 
Material type  Application scenarios  Cutting characteristics 
Electronic accessories (adhesive tape, foam) Internal insulation and cushioning sheets for mobile phones/computers, cuttable materials, 0.05 - 2mm thickness, no excess adhesive at the edges 
Packaging materials (cardboard, corrugated paper) Gift boxes and express boxes are die-cut. Support for thick materials (≤ 5mm) enables integrated operations of pleating and cutting. 
Flexible materials (fabrics, leather) - Clothing accessories, leather goods components. The laser cutter head can prevent the material from melting and adhering together, resulting in smooth cuts. 
Optical films (polarizing films, diffusion films) for display module processing. High-precision positioning to avoid loss of optical performance. 
IV. Intelligent and Digital Management 
Software integration and programming convenience 
Support for direct import of CAD/AI files. Graphic editing and path optimization can be performed through dedicated control software (such as Windows CE or our own developed system), and it can be operated without the need for professional programming knowledge. 
It has the function of producing data statistics (such as production volume, energy consumption, and fault records), which is convenient for connecting with the factory's MES system and enables intelligent production management. 
Safety and Environmental Protection Design 
Equipped with emergency stop buttons and safety barriers, etc., to prevent operators from accidentally touching; some models adopt dust-free cutting design (such as built-in vacuum cleaners), reducing dust pollution in the production environment. 
V. Cost and Benefit Advantages 
Reduce reliance on human intervention 
Traditional die-cutting requires manual loading, alignment and picking up of materials. However, computerized cutting machines can achieve full-process automation. One person can manage multiple machines, saving more than 50% of labor costs. 
Improvement in material utilization rate 
Through intelligent layout algorithms (such as nested layout), material waste can be reduced (for example, arranging circular pieces in the polygonal waste area). The material utilization rate can reach over 90%, which is 15%-20% higher than that of traditional manual layout. 
VI. Typical Application Scenarios 
Electronic industry: FPC (Flexible Printed Circuit Board) cutting, sealing pad cutting for mobile phone camera modules, lithium battery electrode sheet cutting; 
Packaging industry: Folding paper box forming, anti-counterfeiting label die-cutting, food packaging window cutting; 
Automotive industry: Cutting of interior components (sound insulation cotton, sealing strips), forming of dashboard panels; 
Medical industry: Dust-free cutting of disposable consumables (intravenous tube gaskets, medical tapes).